Mercury · 1990–2002
Cougar Recalls
47 known recalls affecting the Mercury Cougar (1990–2002). Enter your VIN to check if your specific vehicle is affected, or browse by model year below.
Mercury Cougar Recalls
Summary
Certain passenger vehicles. The rough surface of the heater blower resistor's stainless steel blades can damage the copper surface of the wiring harness connector. The damage could, over time, cause increased resistance in the connector and, due to subsequent terminal relaxation, result in an open circuit condition. The heater blower resistor may overheat causing the attached electrical connector to melt, creating the potential for a fire. Correction: Dealers will install a new heater blower resistor and a new wire jumper harness.
Summary
On certain vehicles, a misrouted battery cable to the alternator could contact the metal tubing that is part of the power steering line. This could eventually wear the insulation and result in an electrical short. An electrical short could potentially result in a fire, or in a no-start or stall. Correction: Dealers will inspect vehicles and the battery cable will rerouted or replaced as required.
Summary
On certain vehicles, the brass terminals in the stop lamp extension harness connector at the brake lamp switch are inadequate to handle the current required by the two stop lamp filaments on each side of the vehicle. Either a short or an open circuit may develop, which could result in either a lack of stop lamp function or in the stop lamps being continuously illuminated. Correction: Stop lamp switch will be replaced, in addition, the stop lamp extension harness will be replaced with a harness containing bronze terminals at the stop lamp switch connector.
Summary
On certain vehicles, the pressure conscious reducing valve (PCRV) in each of the rear brakes may be subject to malfunction due to corrosion when operated in areas of high road salt use. If both PCRVs malfunction, vehicle handling may be adversely affected during braking as a result of the rear wheels locking, which could potentially result in a vehicle crash. Correction: Dealers will install improved PCRVs in the rear brake system.
Summary
On certain vehicles, the high electrical current flowing through the headlamp switch during simultaneous operation of the headlamps and fog lamps may cause the switches internal bimetal circuit breaker to open due to overheating. Should this occur, the vehicle's headlights may go out for brief intervals (flickering or blinking). Extended cycling of the circuit breaker due to continued overheating can result in longer duration outages. Correction: Dealers will install a headlamp switch which incorporates a circuit breaker of revised design, and a wiring harness connector, if needed.
Summary
On certain vehicles, the door latch pawl has a coating which will swell in high humidity conditions. In some cases, the latch pawl may stick in the open or unattached position due to this swelling. If this occurs, the door may not latch when it is closed and in some cases the door may appear to close but the latch may not be engaged. If the vehicle is driven in this condition, it could potentially result in the door opening while the vehicle is in motion. Correction: Revised side door latches will be installed on affected vehicles.
Summary
On certain vehicles, the accelerator cable may have been manufactured with a burr on or near the end of the cable sleeve interior. This burr could fray the core wire which in turn could cause the accelerator not to return to idle when the accelerator pedal is released. This could result in a vehicle crash. Correction: Accelerator cable will be replaced with a revised version which has a flared conduit sleeve end and molded-on end fitting.
Summary
Certain vehicles may not comply with CMVSS 1105 - evaporative emissions. The rear fuel lines may allow fuel to seep and evaporate at the metal line to nylon tube joint at the rear of the vehicle near the fuel filter. This may cause evaporative emissions in excess of the standard. Correction: Vehicle will be inspected for signs of fuel escaping a joint between a nylon tube and a metal fuel line. If wetness or fuel odor are detected a reinforcement kit will be installed.
Summary
MOVEMENT OF FUEL LINES, RESULTING FROM NORMAL VEHICLE BODY VIBRATIONS. CAUSES THE NYLON FUEL LINES TO WEAR BY RUBBING AGAINST THE METAL FLOOR PAN. THIS COULD RESULT IN FUEL LEAKAGE WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE. CORRECTION: FUEL LINES WILL BE INSPECTED AND REPLACED AS NECESSARY. ALSO, A PLASTIC CONVOLUTE COVERING WILL BE INSTALLED AROUND THE FUEL LINES WHICH WILL PREVENT WEAR THROUGH.
Summary
THESE VEHICLES MAY NOT COMPLY WITH C.M.V.S.S 206 - DOOR LATCHES, HINGES AND LOCKS. THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1000 POUND TRANSVERSE LOAD AS REQUIRED BY THE STANDARD. CORRECTION: DRIVER DOOR LATCH WILL BE INSPECTED AND, IF NECESSARY, REPLACED.
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