1991 Ford Explorer

Safety Recalls & Notices

We found 20 safety recalls for the 1991 Ford Explorer. Recalls are sourced from both NHTSA (US) and Transport Canada databases. Contact your authorized Ford dealer to schedule free repairs.

Total
20
safety notices
Units
737,061
vehicles affected
Recent
Jul 16, 2001
last notice date

Summary

Certain vehicles, from Ontario to Newfoundland, could experience a corrosion related failure of the spare tire winch cable. If the cable breaks while the vehicle is being driven, the spare tire could drop down, potentially creating a roadway obstacle. Correction: Owners are to inspect the cable, and if corrosion or broken wire strands are present the vehicle is to be taken to a dealer for replacement of the winch assembly. Program ends September 30, 2003.

Campaign ID:2001193
Units Affected:139,310
Contact authorized dealer for service

Summary

NOTE: VEHICLES EQUIPPED WITH FACTORY INSTALLED SUNROOFS WITH REMOVABLE GLASS PANELS. IF MISINSTALLED BY THE OPERATOR, THE SUNROOF'S REMOVABLE GLASS PANEL MAY SEPARATE FROM THE VEHICLE WHILE IT IS BEING DRIVEN. THE SEPARATED GLASS PANEL MAY POTENTIALLY STRIKE OTHER VEHICULAR TRAFFIC OR FORCE OTHER MOTORISTS TO TAKE EVASIVE ACTION. CORRECTION: OWNER'S OF AFFECTED VEHICLES WILL BE PROVIDED WITH AN INSTRUCTION BOOKLET WHICH THOROUGHLY OUTLINES THE PROPER PROCEDURE FOR REMOVAL, STORAGE AND REINSTALLATION OF THE SUNROOF'S GLASS PANEL. OWNER'S WILL ALSO BE PROVIDED WITH A WARNING LABEL TO BE ATTACHED TO THE SUNROOF'S LATCH KNOB.

Campaign ID:1998016
Units Affected:9,815
Contact authorized dealer for service

Summary

SEAT BELT BUCKLES ON THESE VEHICLES MAY EXPERIENCE CONDITIONS WHEREBY THE BUCKLE MAY NOT UNLATCH WHEN THE RELEASE BUTTON IS DEPRESSED OR MAY NOT LATCH, OR IN SOME CASES, MAY LATCH PARTIALLY BUT NOT SUFFICIENTLY TO PROVIDE OCCUPANT RESTRAINT IN THE EVENT OF A COLLISION. NOTE: ONLY END-RELEASE BUCKLES ON "RIGID" MOUNTINGS ARE SUSCEPTIBLE TO THIS MALFUNCTION. CORRECTION: FACTORY INSTALLED END-RELEASE SEAT BELT BUCKLES WILL BE REPLACED WITH REDESIGNED BUCKLES.

Campaign ID:1992120
Units Affected:36,066
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Summary

NOTE: ALSO INCLUDES SOME MEDIUM AND HEAVY TRUCKS. THESE VEHICLES MAY NOT COMPLY WITH C.M.V.S.S. 108 - LIGHTING. DAYTIME RUNNING LIGHT MODULE MAY MALFUNCTION WHICH CAN RESULT IN DAYTIME RUNNING LIGHTS THAT DIM, FLICKER OR GO OFF OR IN SOME INSTANCES MAY REMAIN ON AFTER THE IGNITION IS TURNED OFF. CORRECTION: DAYTIME RUNNING LIGHT MODULE WILL BE REPLACED ON AFFECTED VEHICLES.

Campaign ID:1992077
Units Affected:464,543
Contact authorized dealer for service

Summary

THE PARK MECHANISM OF THE A4LD AUTOMATIC TRANSMISSION MAY NOT ENGAGE WHEN THE SELECTOR LEVER IS PLACED IN THE "PARK" POSITION. IF PARKED ON AN INCLINE, THE VEHICLE MAY ROLL AS IF IN NEUTRAL IF THE PARKING BRAKE IS NOT SET. THIS COULD RESULT IN A VEHICLE ACCIDENT OR PERSONAL INJURY. CORRECTION: OWNERS WILL BE NOTIFIED OF CONDITION AND ADVISED TO SET THE PARKING BRAKE EACH TIME THEY PARK THEIR VEHICLE. OWNERS WILL ALSO BE ADVISED WHEN DEALERS RECEIVE PARTS AND REPAIR INSTRUCTIONS AFTER FURTHER INVESTIGATION BY FORD.

Campaign ID:1991149
Units Affected:73,771
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Summary

THE HOT PLATE WELD WHICH ATTACHES THE VAPOUR VENT VALVE TO THE TOP OF THE PLASTIC FUEL TANK MAY PARTIALLY FRACTURE, ALLOWING VAPOUR OR FUEL TO ESCAPE FROM THE TOP OF THE TANK THROUGH THE FRACTURE. IN THE PRESENCE OF AN IGNITION SOURCE A FIRE COULD RESULT. CORRECTION: TANKS WILL BE REMOVED AND INSPECTED FOR THE WELD INTEGRITY OF THE VAPOUR VENT VALVE CARRIER. TANKS WITH INADEQUATE WELDS WILL BE REPLACED.

Campaign ID:1991030
Units Affected:1,234
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Summary

THE REAR BUMPER REINFORCEMENT MAY BE SUSCEPTIBLE TO FATIGUE CRACKING UNDER EXTENDED TRAILER TOW SERVICE WHEN USING A BUMPER-MOUNTED TRAILER HITCH BALL. THIS COULD RESULT IN THE BUMPER SEPARATING FROM THE VEHICLE WHILE TOWING CAUSING A POSSIBLE CRASH OF THE TOWED VEHICLE. CORRECTION: VEHICLES WILL BE INSPECTED AND TWO BRACKETS WILL BE INSTALLED TO FURTHER REINFORCE THE BUMPER.

Campaign ID:1991029
Units Affected:11,168
Contact authorized dealer for service

Summary

THE CORNER OF THE FRONT HEAT SHIELD MAY CONTACT THE UPPER FRONT CORNER OF THE PLASTIC FUEL TANK. THIS COULD DAMAGE THE TANK AND ALLOW FUEL OR FUEL VAPOUR TO ESCAPE. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR. CORRECTION: HEAT SHIELD WILL BE RELOCATED AND FUEL TANK WILL BE INSPECTED. FUEL TANKS DAMAGED BY HEAT SHIELD WILL BE REPLACED.

Campaign ID:1991028
Units Affected:932
Contact authorized dealer for service

Summary

ON FOUR DOOR VEHICLES SO EQUIPPED, IF THE SUNROOF GLASS IS REMOVED AND REINSTALLED BY THE VEHICLE OPERATOR, THERE IS A RISK THAT THE HINGED ASSEMBLIES ON THE SUNROOF CAN BE IMPROPERLY MATED BY MISTAKE. SHOULD THIS OCCUR, THE SUNROOF MAY DETACH FROM THE VEHICLE WHILE BEING DRIVEN, CREATING A RISK TO FOLLOWING VEHICLES AND PEDESTRIANS. CORRECTION: DEALERS WILL INSTALL REVISED SUNROOF HINGES.

Campaign ID:1990078
Units Affected:222
Contact authorized dealer for service

Summary

THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERNESS AT 15, 16, AND 17 INCH TIRES MOUNTED ON FORD TRUCKS AND SUVS. FORD REPORTS TREAD SEPARATION CAN OCCUR DUE TO A COMBINATION OF THE SENSITIVITY OF THE TIRE DESIGN TO STRESS, AGING, AND MANUFACTURING DIFFERENCES BETWEEN PLANTS. FORD IS REPLACING THESE TIRES TO PREVENT POSSIBLE PREMATURE TIRE FAILURE. VEHICLE DESCRIPTION: THE VEHICLES LISTED BELOW MAY HAVE BEEN ORIGINALLY EQUIPPED WITH FIRESTONE WILDERNESS AT TIRES OR MAY HAVE HAD WILDERNESS AT TIRES INSTALLED DURING THE FIRESTONE RECALL LAUNCHED IN AUGUST 2000. CERTAIN 1991 THROUGHT 2002 FORD EXPLORER CERTAIN 2001 THROUGHT 2002 EXPLORER SPORT, AND SPORT TRAC CERTAIN 1997 THROUGH 2002 MERCURY MOUNTAINEER CERTAIN 1991 THROUGH 2001 RANGER CERTAIN 1999 THROUGH 2001 EXPEDITION CERTAIN 1991 THROUGH 1994, AND 1997 MODEL YEAR F-SERIES CERTAIN 1991 THROUGH 1994 BRONCO NOTE: BOTH ORIGINAL EQUIPMENT AND REPLACEMENT TIRES ARE AFFECTED.

Campaign ID:39967
Component:TIRES:TREAD/BELT

Potential Consequence

SHOULD THE TREAD SEPARATE AT HIGHWAY SPEEDS, A VEHICLE CRASH COULD OCCUR, POSSIBLY RESULTING IN PERSONAL INJURY OR DEATH.

Remedy

THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON MARCH 31, 2002. HOWEVER, CUSTOMERS CAN CONTACT FORD AT 1-877-917-3673 OR GO ON-LINE TO WWW.FORD.COM FOR POSSIBLE ASSISTANCE.

Contact authorized dealer for service

20 Active Recalls

Requires attention

Recent Activity
2001
2 recalls
2000
1 recall
1998
2 recalls
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1991 Ford Explorer Recall FAQs

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