Chevrolet
Tahoe

Driver's side headlight adjuster screw breaks very easily, and makes the headlight beam be too low with inability to adjust it. There is no way to replace it... it requires a change of the entire headlight, which requires removing the entire grill. A cheap piece that makes customers pay thousands of dollars in repairs. There are a myriad of reports of this issue online, for example here: https://www.tahoeyukonforum.com/threads/headlight-adjuster-broken-again.144355/

I am writing to formally document serious engine defects I have experienced with my 2021 Chevrolet Tahoe equipped with the 5.3L L84 V8 engine. 1.Crankshaft Failure: My Tahoe suffered a catastrophic crankshaft failure that required major repair/replacement. I am aware that GM has recalled certain vehicles equipped with the 6.2L L87 engine for crankshaft and rod-bearing defects. Based on my experience, the same or a very similar defect has also occurred in my 5.3L engine, which is currently not included in that recall. 2.Valve Lifter Failure: In addition, my vehicle has suffered from valve lifter collapse—a well-documented problem in 2021–2022 GM trucks and SUVs with both the 5.3L and 6.2L engines. This caused severe misfiring, drivability issues, and expensive repair needs. Why this is a concern: •Both failures occurred well before what would be expected of a modern engine. •The crankshaft failure raises a safety risk: sudden loss of propulsion while driving could lead to accidents. •The lifter issue is widely reported by other owners and has been the subject of GM service bulletins. •Taken together, these problems suggest systemic defects in the 2021 Tahoe’s 5.3L engine that have not been adequately addressed by GM. Requested Action: •I ask GM to extend recall and warranty coverage to include the 5.3L L84 engine in addition to the 6.2L L87. •I ask NHTSA to consider investigating whether the scope of the current 6.2L recall should be broadened to include 5.3L engines, given failures like mine. •At minimum, I request assistance in covering repair/replacement costs for both the crankshaft and lifter defects, which are clearly not due to normal wear and tear. Vehicle details: •Year/Make/Model: 2021 Chevrolet Tahoe •Engine: 5.3L V8 L84

1. What component or system failed or malfunctioned, and is it available for inspection upon request? Answer: The vehicle’s 6.2L L87 V8 engine suffered a sudden internal mechanical failure involving the connecting rod, rod bearings, and crankshaft assembly, resulting in catastrophic engine damage. The failure mode is consistent with the defect described in GM Recall N252494001. The engine and all damaged components are fully available for inspection upon request. 2. How was your safety or the safety of others put at risk? Answer: The engine failed without warning while the vehicle was in motion, causing an immediate loss of propulsion. This created a hazardous situation where the vehicle could no longer accelerate or maintain speed in traffic, increasing the risk of a rear-end collision or loss of vehicle control. GM’s own recall documentation identifies this exact failure mode as a significant crash risk, and that same hazard occurred in my case. 3. Has the problem been reproduced or confirmed by a dealer or independent service center? Answer: Yes. A service technician confirmed catastrophic internal engine failure consistent with connecting-rod or crankshaft damage. The dealer also verified that the engine is inoperable and requires full replacement. 4. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? Answer: No, the engine failed while in motion and was taken to the closest mechanic. Inspections by an insurance representative or manufacturer representative can be arranged. The vehicle and damaged engine remain available for further examination. 5. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? Answer: No. There were no warning lamps, diagnostic messages, or drivability symptoms prior to the catastrophic engine failure. The failure occurred suddenly and without any advance indication. All service records are available

The contact owns a 2021 Chevrolet Tahoe. The contact stated that while driving at 70 MPH, the vehicle failed to accelerate as intended while depressing the accelerator pedal. The message “Service Electronic Stability Control" was displayed, and the traction control warning light and the check engine warning light were illuminated. The failure persisted while driving, and the vehicle failed to exceed 50 MPH. The vehicle was taken to an independent mechanic who diagnosed that the lifters had failed, the camshaft had failed, and there was a misfire in cylinder #5. The vehicle was not repaired. The vehicle was towed to the residence and had not been driven since. The manufacturer was not notified of the failure. The failure mileage was approximately 143,000.

I am writing to formally request a review of my vehicle’s eligibility for Recall N212332040. I own a 2021 Chevrolet Tahoe, which is currently not listed under the affected vehicles for this recall. However, based on the recall description and the symptoms outlined, I believe my vehicle experienced related issues and should be considered for inclusion. While driving down the highway my vehicle experienced power failure leading to a full stop in the middle of the highway, resulting in a 9-1-1 call due to safety concerns for myself and oncoming traffic. The car was later diagnosed with the fuel pump module failure that other vehicles within the same year & model experienced, which were included in the recall. Why mine wouldn’t be included is quite confusing. I respectfully ask that your team investigate whether my Tahoe meets the criteria for Recall N212332040. On 10/20 I sent in a request to the GMC recall department & on 11/11 I was denied anything further. I appreciate your attention to this matter and your commitment to vehicle safety.

The rear differential makes a rubbing or humming noise when turning left/right at slow speed especially when it’s cold.

I am submitting this complaint to the National Highway Traffic Safety Administration (NHTSA) regarding a sudden engine failure in my 2021 Chevrolet Tahoe equipped with a 6.2L V8 engine, which posed a serious safety risk. I was driving on the highway at approximately 65 mph with cruise control engaged. Suddenly, the vehicle lost all power, disengaging the cruise control, and the check engine light began flashing rapidly. I managed to exit the highway safely. While stopped at a traffic light, preparing to turn into a nearby repair shop, the car started shaking violently from side to side, making it difficult to control. I took the vehicle to a Firestone shop and a local Chevrolet dealer, both of which diagnosed massive engine failure and indicated that the engine will most likely need to be replaced. The symptoms I experienced—sudden loss of power at highway speeds, flashing check engine light, and violent shaking—are in line with issues reported in other GM 6.2L engines that have been recalled.  For whatever reason, my 2021 Tahoe, which falls in the middle of the affected model years for these recalls (e.g., GM recall N252494001 for 2021-2024 vehicles with 6.2L V8 engines due to defects in connecting rods and crankshafts leading to engine damage and loss of propulsion), is not included under the broader GM 6.2L engine recall,  although I experienced very similar issues. The biggest safety concern was the engine essentially losing power at highway speeds, which could have led to a crash. I urge NHTSA to investigate and expand coverage if necessary to ensure public safety.

The contact owns a 2021 Chevrolet Tahoe. The contact stated that while driving at an undisclosed speed, several unknown warning lights illuminated. In addition, the contact noticed an abnormal ticking sound. The vehicle was towed to an independent mechanic, where the vehicle was diagnosed with a misfire in cylinder #7. The independent mechanic checked the spark plugs and other unknown parts for failure; however, there was no evidence of a failure. The contact was informed of a valve lifter failure. The contact was informed that the valve lifter and possibly the push rods and camshaft needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure but provided no assistance. The contact referenced Technical Service Bulletin: N212353840; however, the VIN was not included. The contact was advised to contact the NHTSA Hotline to report the failure. The failure mileage was approximately 87,893.