Ford · 1975–2004
40 known recalls affecting the Ford Thunderbird (1975–2004). Enter your VIN to check if your specific vehicle is affected, or browse by model year below.
On certain vehicles, the power seat track may contain fewer welds than specified between the track recliner bracket and the lower support bracket. This condition may cause a squeak/rattle condition to develop, and possibly result in a loose seat. In the rare circumstance that a vehicle having a seat with insufficient multiple welds is in a collision, the seat may not perform as intended potentially increasing the risk of an injury. Correction: Dealers will replace the upper support assembly on all power seat track assemblies.
On certain vehicles the driver's side seat belt contacted the seat recliner during a 35 mph NCAP full-frontal barrier impact test. The edge of the recliner mechanism caused a partial cut in the lap portion of the webbing. Correction: dealer will install an insert behind the driver side seat lower trim panel.
On certain vehicles, the high electrical current flowing through the headlamp switch during simultaneous operation of the headlamps and fog lamps may cause the switches internal bimetal circuit breaker to open due to overheating. Should this occur, the vehicle's headlights may go out for brief intervals (flickering or blinking). Extended cycling of the circuit breaker due to continued overheating can result in longer duration outages. Correction: Dealers will install a headlamp switch which incorporates a circuit breaker of revised design, and a wiring harness connector, if needed.
MOVEMENT OF FUEL LINES, RESULTING FROM NORMAL VEHICLE BODY VIBRATIONS. CAUSES THE NYLON FUEL LINES TO WEAR BY RUBBING AGAINST THE METAL FLOOR PAN. THIS COULD RESULT IN FUEL LEAKAGE WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE. CORRECTION: FUEL LINES WILL BE INSPECTED AND REPLACED AS NECESSARY. ALSO, A PLASTIC CONVOLUTE COVERING WILL BE INSTALLED AROUND THE FUEL LINES WHICH WILL PREVENT WEAR THROUGH.
THESE VEHICLES MAY NOT COMPLY WITH C.M.V.S.S 206 - DOOR LATCHES, HINGES AND LOCKS. THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1000 POUND TRANSVERSE LOAD AS REQUIRED BY THE STANDARD. CORRECTION: DRIVER DOOR LATCH WILL BE INSPECTED AND, IF NECESSARY, REPLACED.
THE SEMI-AUTOMATIC TEMPERATURE CONTROL MODULE MAY MALFUNCTION AND CAUSE ERRATIC BLOWER OPERATION, HIGH BLOWER OR NO BLOWER REGARDLESS OF CONTROL POSITION. SHOULD THE NO BLOWER CONDITION OCCUR, THE VEHICLE'S DEFROSTER MAY NOT CLEAR THE WINDSHIELD OF FROST/FOG. CORRECTION: DEALERS WILL INSPECT AND IF NECESSARY, REPLACE THE SEMI-AUTOMATIC TEMPERATURE CONTROL MODULE WITH A REVISED DESIGN MODULE.
A SHORT CIRCUIT COULD DEVELOP IN THE IGNITION SWITCH THAT COULD LEAD TO OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN OF THE VEHICLE. THIS CONDITION MAY OCCUR WHILE THE VEHICLE IS IN USE OR UNATTENDED. CORRECTION: IGNITION SWITCH WILL BE REPLACED WITH A REVISED DESIGN SWITCH.
Certain Cougar XR-7, Tunderbird turbo, and Merkur XR4TI vehicles fail to comply with the requirements of CMVSS 1103 - Exhaust Emissions. Correction: Dealers will replace the exhaust system catalyst and a vacuum delay valve will be installed in the EGC vacuum line.
NOTE: THUNDERBIRD SUPER COUPE AND COUGAR XR7 EQUIPPED WITH MANUAL TRANSMISSION AND 3.8 LITRE SUPERCHARGED ENGINE. THESE VEHICLES MAY NOT COMPLY WITH C.M.V.S.S. 1103 - EXHAUST EMISSIONS. HIGHER THAN ANTICIPATED EXHAUST SYSTEM TEMPERATURES MAY CAUSE DAMAGE TO THE EXHAUST SYSTEM CATALYST THEREBY INCREASING EXHAUST EMISSION LEVELS IN EXCESS OF THE STANDARD. CORRECTION: DEALERS WILL REPLACE EXHAUST SYSTEM CATALYST ASSEMBLY AND POWERTRAIN CONTROL MODULE.
NOTE: THIS RECALL SUPERSEDES RECALL 91066 (91S32). A CABLE IN THE TENSION RELIEVER MECHANISM IN EITHER THE SAFETY BELTS PROVIDED IN THE KITS FOR RECALL 91066 (91S32) OR THE FACTORY INSTALLED FRONT SAFETY BELT ASSEMBLIES MAY BREAK OR BIND CAUSING A MALFUNCTION IN THE RETRACTOR MECHANISM. SHOULD THIS OCCUR, THE FRONT SAFETY BELTS MAY NOT RETRACT AFTER FULL EXTENSION. IN THIS CONDITION, THE BELTED OCCUPANT WILL NOT BE PROPERLY RESTRAINED IF THE VEHICLE IS INVOLVED IN A COLLISION. CORRECTION: DRIVER AND FRONT PASSENGER SAFETY BELT ASSEMBLIES WILL BE REPLACED ON AFFECTED VEHICLES.
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